KevsRobots Learning Platform

Building SMARS with FreeCAD

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Summary and Next Steps

Review what you've learned and explore where to go next

By Kevin McAleer,    5 Minutes


Congratulations, Robot Designer!

You’ve just completed something remarkable: designing a real, functional robot chassis from scratch using professional CAD tools. This isn’t a simplified toy project - you’ve used the same techniques that professional engineers use every day.

Let’s review your journey and look at where these skills can take you next.


What You’ve Accomplished

The SMARS Base

You designed a complete robot chassis featuring:

Feature FreeCAD Skill Real-World Application
Parametric base Constrained sketching Any part that might need dimension changes
Hollow interior Shell operation Enclosures, housings, containers
Rounded edges Fillet Anywhere strength and comfort matter
Side profiles Pocket through-all Windows, vents, weight reduction
Arduino mounting Mirror tool Any symmetric feature
Wheel stubs Revolve Shafts, knobs, cylindrical features
Motor holders Multiple sketches Complex assemblies

Skills Mastered

Throughout this course, you learned:

Sketching Fundamentals

  • Drawing shapes (rectangles, circles, lines)
  • Adding dimensions
  • Using constraints (coincident, symmetric, tangent, vertical, horizontal)
  • Construction geometry for reference

3D Operations

  • Pad - Extrude sketches into solids
  • Pocket - Cut features into solids
  • Shell/Thickness - Hollow out parts
  • Fillet - Round edges
  • Revolve - Create rotational features
  • Mirror - Duplicate across a plane
  • Polar Pattern - Duplicate around an axis

Professional Techniques

  • External geometry referencing
  • Datum planes for complex operations
  • Clipping views for interior work
  • Design-for-manufacturing thinking
  • Parametric design principles

Your Design Toolkit

You now have a mental toolkit for approaching any design:

The Design Process

1. Understand the problem
   ↓
2. Sketch on paper first
   ↓
3. Identify key dimensions
   ↓
4. Build up from simple shapes
   ↓
5. Add features progressively
   ↓
6. Export and manufacture

Choosing the Right Operation

If you need to… Use…
Create a basic shape Pad (extrude)
Remove material Pocket
Make it hollow Shell/Thickness
Smooth edges Fillet
Create round parts Revolve
Duplicate symmetrically Mirror
Repeat around a center Polar Pattern

Where to Go Next

Expand Your SMARS

Now that you have the base, consider designing:

  • Custom sensor mounts - Ultrasonic, IR, line followers
  • Battery compartments - Different battery sizes and types
  • Arm attachments - Grippers, pushers, lifters
  • Track systems - Alternative to wheels
  • Body covers - Protective shells and cosmetic pieces

Learn More FreeCAD

Features we didn’t cover but are worth exploring:

Feature What It Does Use Case
Loft Blend between two shapes Organic forms, transitions
Sweep Extrude along a path Handles, tubes, wires
Boolean Combine/subtract bodies Complex assemblies
Assembly workbench Combine multiple parts Full robot design
FEM workbench Stress analysis Ensure parts won’t break

Other Robot Projects

Apply your skills to:

  • Custom drone frames - Design quadcopter bodies
  • Robotic arms - Multi-joint manipulators
  • 3D printer upgrades - Fan ducts, mounts, brackets
  • Custom enclosures - Project boxes, control panels
  • Mechanical toys - Gears, cams, linkages

Learning Resources

FreeCAD Official

SMARS Community

CAD Skills

  • YouTube tutorials (search “FreeCAD Part Design”)
  • r/FreeCAD subreddit
  • Maker community forums

Transferable Skills

Everything you learned applies to other CAD software:

FreeCAD Term Fusion 360 SolidWorks Onshape
Pad Extrude Boss-Extrude Extrude
Pocket Extrude (cut) Cut-Extrude Extrude (remove)
Thickness Shell Shell Shell
Fillet Fillet Fillet Fillet
Revolve Revolve Revolve Revolve
Mirror Mirror Mirror Mirror

The concepts are universal - only the button names change!


Final Thoughts

What Makes a Good Designer

  1. Patience - CAD takes practice. Your 10th design will be much faster than your 1st.

  2. Planning - Sketch on paper before touching the computer. Think about what operations you’ll need.

  3. Iteration - Your first design won’t be perfect. That’s okay. Design, print, test, improve.

  4. Curiosity - Take apart objects. Look at how things are made. Ask “how would I design this?”

The Maker Mindset

You’re no longer just a consumer of products - you’re a creator. When you see a problem, you can now think: “I could design something to fix that.”

That’s powerful.


Quick Reference Card

Keep this handy for your next project:

  • Rotate: Middle mouse button
  • Pan: Shift + middle mouse
  • Zoom: Scroll wheel
  • Views: Number keys 0-6

Key Shortcuts

  • C - Coincident constraint
  • Ctrl+S - Save
  • Ctrl+Z - Undo
  • F - Focus on selection

Essential Operations

  1. Sketch on a face or plane
  2. Constrain with dimensions and relationships
  3. Close the sketch
  4. Pad/Pocket to create 3D geometry
  5. Repeat to add more features

Thank You!

Thank you for completing this course. You’ve invested your time in learning a valuable skill that will serve you for years to come.

Now go build something amazing!


Share Your Creation

Built your SMARS? Share it!

  • Post on social media with #SMARS
  • Join the KevsRobots community
  • Contribute your modifications back to the project

Happy making!


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